Yankee Supply Blog

Here Are the Top 10 Reasons Mesh Decks Boost Efficiency

You can improve your pallet racking system by using mesh decks. It can lessen your cost, maximize space, provide better employee safety, and lots more. But despite this, not many people use it. Why is that?

The main reason is that most don’t know the benefits of using a mesh deck for your pallet racking system. This article will discuss why mesh decks are a must for your pallet racking system. 

What Are Mesh Decks?mesh decks

Mesh decks are one of the three standard types of pallet racking systems. It is a storage method where it stores products stored on a raised platform. It allows to see from all angles and accessed from four sides. In contrast with solid decks, mesh decks allow product visibility. At the same time, provide space for infeed and outfeed of pallets. In addition, it is space-efficient as 75% of the racking systems’ height can be utilized compared with 50% for solid steel decks.

Industries like food & beverage, dairy, and pharmaceuticals use this system. In addition, this type of racking system stores and retrieves all kinds of goods. For example, heavy steel plates, packaged goods, chemicals, and various other items because of high-density storage capability.

Why Should You Use Mesh Decks? 

Mesh decks are advantageous. You can easily spot products on your pallet racking system. You’ll find products much more quickly than if they were on solid pallet racking decks without having to get up. As a result, it reduces the time it takes you to get the load ready for anything-from, from picking orders in a warehouse, stocking shelves in stores, or filling clients’ demands online.

Stop Spillage And Scratches To Products

It is ideal to use a mesh deck dealing with delicate products that might spill or get scratched. These pallet racking systems are among the most high-tech, innovative ways to store your goods. In addition, it maintains them in pristine condition without having any liquid spillage damage or scratches on delicate surfaces.

Mesh Decks Are Sturdy And Durable

It is incredibly durable and can support considerable weight. In addition, it is sturdy enough to carry all manner of different loads stored on your warehouse shelving system. It includes boxes, electronics, and crates for general storage to larger objects like cars or motorcycles stored in your warehouse.

Mesh Decks Are Easy To Use And Low Maintenance

Another reason mesh decks are outstanding is because it is straightforward to use and require low maintenance, which could save you a tremendous amount of money over time. You can lift large mesh decking panels through an overhead crane or other lifting equipment. As a result, you can easily access the goods underneath without much hassle. Also, it will not rust, chip, or peel, which means that there’s no need to have them repainted by professionals every few years either.

Mesh Decks Are Cheap And Cheaper Over Time

These are also very cheap, saving you a lot of money in the long run. You don’t need to repaint or varnish regularly. That’s one less thing you’ll need to pay for within your warehouse shelving system. It also means that mesh decks won’t become severely worn on the surface quickly. Although it may be slightly more costly on the first purchase, it’ll be cheaper over time. You can use these on both sides to create even cheaper mesh racking systems because there’s no need to attach mesh to the mesh.

The more robust and more durable this system is, the less likely it’ll be to need replacing or repairing quickly too. If mesh decking is made well and maintained correctly, it will last a long time before rusting, becoming chipped, or peeling away – which will all save you much money in the long run.

Mesh Decks Are A Fantastic Investment For Any Business

These mesh decking systems encourage faster order picking out from your warehouse racks. It means that at peak times when you need your stock to be ready for quick distribution for clients or customers, mesh decks can help to speed up this process and get products picked more efficiently. In addition, it makes it easier for employees in warehouses without much space at it occupy less space than solid dec ing. So, these are ideal for warehouses, workshops, or factories where the area is at a premium.

Mesh Decks Are Versatile And Used For A Variety Of Different Businesses

Warehouse of any businesses that use stores pallets is using mesh decks. Examples are large retail chains like Amazon and Tesco, smaller companies that need to store their goods more quickly and efficiently, or even businesses that ship items all over the world because mesh racking systems are versatile. In addition, it benefits anyone working with large pallet racking systems but who doesn’t have much warehouse space available due to height restrictions – it takes up far less room than solid decking would. So, for example, you may use it in a 10ft high warehouse that would otherwise accommodate only 7ft elevated mesh decks. 

Mesh Decks Are Safe For Employees To Use

It is also relatively safe to use. You won’t get pinched or scratched while collecting items on a mesh deck. In addition, you’ll be ensuring the safety of your staff by preventing them from tripping over solid decking panels and getting injured, so you can keep everyone safe while working in your storage system.

Can Be Easily And Quickly Assembled

Mesh decks are easy and quick to assembly because of their unique design. You can quickly and easily assemble your racking system when you receive your orders by attaching the mesh decking panels. It is ideal when you need to store items in bulk and in a hurry or if there’s limited space available in your warehouse and you need to get things stored efficiently as soon as possible.

Help To Maximise Your Warehouse Space

You can use mesh decks to maximize your warehouse space, rather than just using solid decking panels that take up much room. You can maximize by stacking two mesh decks on top of each other, which will save you more s ace. For example, if one mesh deck is 7ft high and 4ft wide by 2ft deep at the base, stacking it with another gives 15ft height and 8ft width. In addition, using the hooks attached to the mesh will make it easier to store items.

Can Reduce Pallet Damage

Another benefit mesh deck brings is that they reduce pallet damage and help reduce supply chain c sts. Using it on your racking systems allows any packaged product stored in bins to be orderly stored and organized. It makes retrieval faster and easier because no boxes are tumbling over one another when pulling them. Finally, it prevents the need to double-stack containers that may eventually fall over and damage other products. 


To summarize, It is an excellent recommendation to use mesh decks as part of your pallet racking system. As it is easy to assemble, staff can do it with minimal training. It provides fast pick-up and retrieval of items. You can save time on the order picking process, unlocking your warehouse for more work. It offers flexibility in terms of the heights and widths you can use. It also helps to reduce product damage in your warehouse. If you are into efficiency and cost-effectiveness, mesh decks are the right for your business.

Yankee Supply is an industry leader in warehouse and material handling supply. We have over 40 years of experience. Learn more about us here.

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