Pallet rack wire decking has been a hot topic in the pallet rack industry for several years. Pallet racking manufacturers have been concerned about pallet racking wire decking’s role in pallet racking performance and safety, while pallet racking end-users fear pallet racking wire decking will ruin pallets during storage.
Pallet racking wire decking has been proven to enhance pallet storage by providing the following benefits:
1) Reduce product damage
2) Enhance forklift visibility
3) Improve handling ease
4) Protect goods from falling out of pallets
5) Increase area utilization
6) Minimize dust accumulation
7) Provides a safe walkway around pallets
8) Reduce pallet inventory
9) Increase pallet storage density
10) Enhance pallet racking efficiency and safety
Pallet racking wire decking is a must-have for pallet racking because it serves multiple purposes. We will discuss these details in this article.
What Is A Pallet Rack Wire Decking?
Pallet rack wire decking is a racking system that provides pallets with a pallet deck. It is used in pallet racking systems to support palletized goods, which allows pallets to be stored two high (in deep-span racks) or four high (in high-bay racks).
Pallet rack wire decking comes in different types and sizes depending on the pallet racking system manufacturer, end-user needs, and pallet size. For example, some pallet rack wire decking systems are designed for Euro-style pallets, while others work best with VNA pallets. In addition, some manufacturers provide several standard pallet rack wire decking styles, including Euro Wire Decking, Vertical Trough Wire Decking, Pal Tray Wire Decking, Pal Riser Wire Decking, or Vertical Wire Decking. Finally, pallet rack wire decking solutions include pallets and pallet racking to provide pallet racking systems with all the necessary components for storage.
Pallet rack wire decking is mounted on the front and rear of pallet racks to allow pallets to be stored two high or four high (depending on the deep-span or high-bay pallet rack) using pallets as pallet deck inserts for forklift truck access.
Why You Should Pallet Rack Wire Decking Should Be Part Of Your Racking Setup
When you have pallet rack wire decking as a part of your racking setup, there are the following benefits:
Makes Palletizing Products Much More Effortless
Pallet rack wire decking makes palletizing products easier. Workers can easily move pallets onto pallet rack wire decks by sliding pallets through the opening at the bottom of the pallet rack because pallets aren’t contained within pallets racks or other storage devices. This saves you time, which is money in today’s business world.
Allows For Easy Identification Between Product Packaging
Pallet rack wire decking also allows for easy identification between product packaging due to the easily identifiable color of the wire that runs throughout pallet rack wire decking. This setup makes it easier for workers to locate pallets for orders and shipments, which increases productivity because items are picked faster at a more consistent pace.
Pallet Racking Wire Decks Allow Warehouse Managers To Utilize Less Space
Pallet racking wire decks allow warehouse managers to utilize less space when storing their products. Due to wire decking, warehouse managers may use less space by standing up pallets off the floor. This allows more pallets to be stored in a given area, saving you money by utilizing your space better.
Pallet Rack Wire Decking Brings Pallet Storage Closer To Forklifts And Pallet Jacks
Pallet rack wire decking makes it easier for workers to access palletized goods, so they spend less time searching for what they need. In addition, pallet rack wire decking is an affordable solution that provides long-lasting durability no matter how many pallets are used on top of it.
Pallet Rack Wire Decking Enable Pallets To Be Stacked On A High Surface
Wire decking holds up pallets even when stacked high, even though wire can deform or twist if overloaded during the palletizing process due to weight restrictions that warehouse managers should follow. Pallet rack wire decking is superior to pallets because pallet rack wire decks allow pallets to be stored off the floor. Palletized goods are kept safe from forklifts, pallet jacks, or other warehouse equipment that may damage pallets.
So pallet rack wire decking is a must-have for your pallet rack setups. It provides better organization, allows easy identification between product packaging, helps increase productivity because items will be picked faster at a more consistent pace, and saves you money because it uses less space in pallet storage areas.
What Are The Benefits Of Using Pallet Rack Wire Deckings?
We will now discuss the benefits of pallet rack wire deckings in this section of the article:
Reduce Product Damage
Palletized goods are susceptible to product damage during shipping. Some of the reasons are cartons moving around, which can cause dirt contamination and product abrasion (carton rubbing against palletized goods). In addition, pallet rack wire deckings prevent pallets from moving and pallet jacks from palletizing pallets, which reduces product damage during storage.
Enhance Forklift Visibility
Pallets can be bulky and difficult to see from a forklift’s perspective, which is why pallet racking wire decking enhances forklift visibility. This allows forklifts to access pallets more quickly, which increases safety for both operators and workers. In addition, pallet rack wire decking helps reduce workplace injuries associated with pallet-lifting activities because it provides a sturdy platform on which pallets containing heavy loads can stand without collapsing or tipping over.
Improve Handling Ease
Palletized goods stored using pallet rack wire deckings are much easier to pick up than pallets stored without pallet rack wire decking. In addition, palletized goods simply slide onto pallet jacks instead of lifting pallets, which reduces the amount of worker strain and damage associated with heavy lifting activities.
Enhance Pallet Rack Performance And Safety
When pallets containing heavy loads stand on pallet racking wire decks, they do not fall or tip over during storage or when accessed by a forklift. In addition, pallets remain clean and dry because pallet rack wire decking provides a layer of separation between pallets and the warehouse floor. This increases safety for warehouse workers who may be required to access pallets before they have been palletized. Furthermore, pallet rack wire decking allows pallets to dry out so they can be palletized faster in damp or humid warehouses.
Improve Warehouse Air Quality
Pallet racking wire decks allow pallets to remain elevated off the warehouse floor to ensure proper air circulation around pallets during storage. This prevents dampness and odors from degrading products that are stored on pallets aboveground. In addition, palletized goods receive better exposure to airflow (from heaters or cooling fans) than pallets stored without pallet rack wire deckings because they stand higher off the ground.
Eliminate Floor Damage
Pallet racking wire decks protect floors by preventing fork trucks from driving over them when accessing pallets stored pallet racking. This is especially important for warehouses that have a lot of pallets on the floor that need to be accessed regularly by forklifts, which can cause floors to become damaged over time due to heavy pallet-driving activities taking place on them.
Increase Space Utilization
Pallet rack wire decking allows workers to use pallets to achieve high storage density because palletized goods stand higher off the ground than pallets without deckings. As a result, warehouses can store more products in less space while ensuring worker safety during storage and access processes.
Improve Worker Safety
Warehouse managers or owners may think they are saving money because palletized products occupy less space than pallets stored without pallet rack wire deckings. In actuality, palletized goods stored on pallets without pallet rack wire decking create a safety hazard in the warehouse. Pallets can collapse, and workers may be injured when trying to access them. Pallet racking wire decks provide a safer environment for storage by preventing pallets from collapsing or tipping over during lifting activities, which saves a business a lot of money in worker injury claims and wasted time that could have been spent on productive tasks.
Increase Productivity
Workers spend less time searching for pallets when they need them when working with pallet racking wire decks because products are easily accessible off the floor. In addition, pallets stand tall off the ground instead of being spread out across multiple levels, which saves warehouse managers time from looking for pallets in drawers, on pallet jack shelves, and elsewhere throughout the warehouse.
Quickly Palletize Goods
Pallet rack wire decking allows pallets to dry out to be palletized faster in damp or humid warehouses because products are exposed to airflow. This results in a more efficient picking process as items can be palletized quicker. This will benefit warehouse workers who must manually palletize products into paper pallets using a palletizing machine or hand pallet them onto wooden pallets that have been placed onto carts for shipping. With this being said, it is essential to note that some items may need additional protection before being palletized.
Upgrade Your Pallet Rack
Wire deck pallet rack is an excellent solution if you’re looking to upgrade your pallet racking and reduce pallet storage space to increase productivity and save money. By doing this, you will be able to utilize pallets with pallet rack wire deckings instead of pallets stored separately from pallet racks. This eliminates the need for multiple types of pallets to store different products.
Increase Return on Investment (ROI)
Retailers who use pallet racking wire decks benefit from high ROIs thanks to increased productivity and safety, reduced worker injury rates, and saved time searching for pallets. In addition, retailers may see an improvement in product integrity because palletized goods aren’t stored too high off the ground. Workers can more easily access palletized goods, which further saves time and provides a safer work environment.
Enhance Your Warehouse
Pallet racking wire decks can be used to upgrade your warehouse by transforming pallets into pallet rack wire deckings. Consumers will see an instant increase in space utilization during the conversion process as products stand tall off the floor instead of being spread across multiple pallets that take up less room within pallet racks. Therefore, pallets with pallet rack wire deckings provide a better solution than pallets stored separately from pallet racks because they allow easier access to storage areas throughout your warehouse floors.
Provide Better Organization
Pallet racking wire decks can be used to provide better pallet storage organization. Retailers can classify pallets by product, brand, or new pallet inventory with pallet rack wire deckings, thanks to the easily identifiable color of the wire. This allows for easy identification between product packaging, which helps workers more quickly locate pallets needed for orders and shipments.
In conclusion, pallet racking wire decks provide multiple benefits that can help improve a business’ overall performance and productivity while saving time, space, and money in the long term. As a result, these wire decks are an excellent choice for retailers to invest in pallet rack wire deckings for pallets stored within pallet racks and pallets stored separately from pallet racks throughout their warehouse floors.
Pallet racking wire decks provide a safer environment for storage by preventing pallets from collapsing or tipping over during lifting activities, which saves a business a lot of money in worker injury claims and wasted time that could have been spent on productive tasks.
In addition, pallets stand tall off the ground instead of being spread out across multiple levels, which saves warehouse managers time and money on pallet shifting, pallet storage space, and pallet removal costs.
Finally, these wire decks make it easier to access pallets throughout a warehouse by providing the improved organization with better identification of pallets through color-coding within pallet racks. This also helps businesses improve ROIs by enhancing their warehouse environment while saving time, space, and money in the long term.
